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MECHANICAL UNIT OPERATION

SERVICES AT A GLANCE

Engineering, Consultancy v

  • Demand Analysis, Material Selection
  • Application Technology, Component Design, Construction
  • Analysis, Optimisation
  • Certification, Expertise

Fabrication, Operation v

  • Mechanical Unit Operation
  • Thermal and Chemical Finishing
  • Specials
  • Prototypes/Volume Production
  • Replacement Parts
  • OEM Parts
  • Ex-Works

Logistics v

  • Computerised Stock Control
  • Consignment Store
  • Professional Packaging
  • Just in Time Delivery
  • Economical Modes of Transport

Fabrication, Operation

MECHANICAL UNIT OPERATION

  • Mechanical cutting, laser cutting
  • Forming, circular bending, drawing
  • Spot welding, roll seam welding, plasma welding, micro plasma arc welding, resistance welding
  • Tensioning
  • Bonding
  • Soldering
  • Binding, plastic coating

THERMICAL AND CHEMICAL FINISHING

  • Multi layer sintered meshes
  • Diffusion welded sintered meshes
  • Thermal treatments, tension free bonding
  • Surface treatments
  • Functional coatings, i.e. hydrophobic meshes
  • Optical coatings (e.g. blacking)
  • Electropolishing
  • Specialist cleaning of mesh and components, for example ultrasound
  • Acid etching, passivating

CALENDERING

  • Roll widths up to 1700mm
  • Forces up to 280 tonnes
  • Precision +/- 0.001mm across the entire roll width
  • High gloss surface finish

NC Calendering

  • Strips up to 300mm in width
  • Forces up to 100 tonnes
  • Throughput speeds infinitely variable
  • Precision +/- 0.001mm
  • Various surface structures and gloss finishes available

Slitting machines

  • Equipped with edge control for rolls up to 1530mm
  • Pneumatically adjustable orbital action measure
  • Ideal for fine and medium weight meshes

Cutting Plotter

  • CAD controlled
  • Maximum mesh width 1800mm
  • Cut part sizes 1200 x 1800mm
  • Oscillating cutting knife
  • Cutting speed 0 – 450mm/sec
  • Smallest possible radius 0.05mm
  • Accurate to 0.05mm (dependent upon mesh type)

Slitting Machine 30/48

  • Pneumatically adjustable orbital action measure
  • Strip widths electronically adjustable
  • Infinitely variable slitting speeds

Slitting Machine 5/280

  • Cutter spindle with up to 17 spring loaded cutting knives
  • Infinitely variable slitting speeds
  • For strip widths up to 280mm

     

Exzenter-C Column Press

  • 20 tonne cutting pressure
  • Roll feed with automatic take up and winding
  • Infinitely variable reciprocating speed
  • Electronically programmable cam control
  • Individually programmable roll feed parameters
  • Roll feed with aeration
     

Cut strip measuring equipment

  • State of the art camera system
  • ‘Roll2Roll’ processes
  • Series production measurements: Strip width, aperture size, parallelism, wire angularity
  • High throughput

Pick-Up Camera Control System

  • 100% control, particularly for large scale production
  • Through and vertical illuminator
  • Series production measurements: dimensions, wire orientation, mesh surface
  • Automatic sorting
  • Storage of test results
  • Statistical evaluations

Digital Keyence Measurement System

  • Precision instrument for process control
  • Measurement range 200 x 100mm
  • Measurement accuracy 0.7 microns
  • Volume and one-off measurement
  • Measurement of 3D components (optional)
  • Storage of test results
  • Statistical evaluations

Aperture size measurement system

Leica Camera System

Leica Camera System
Contact angle measuring equipment
ZWICK tensile testing

Addition Measuring and Control Equipment
  • Chromatometer camera
  • Gloss measuring equipment
  • Rayl measuring equipment
  • Bubblepoint Test

Prototyping, One Offs

  • Development of new solutions working in close cooperation with customers
  • Use of alternative production technologies (3D printing) for challenging applications
  • One-offs and small runs

Volume Manufacturing

  • Part or fully automated volume manufacturing using modular production equipment
  • Tools and plant for customer specific production projects

Replacement parts

  • Reconditioning of wearing parts
  • Exchange of damaged meshes
  • Reverse engineering
  • Modifications to customer specifications
  • Call-off storage and delivery

OEM parts

  • Sourcing of materials, semi-finished goods and subassemblies
  • Refurbishment of components and equipment

BOPP – SWISS QUALITY SINCE 1881

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Välj en kontaktperson och skicka din fråga

Technical Sales Manager
Tel.: 704 249 9974
E-Mail

Tel.: +1 845 296 1065
E-Mail

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